Practical application of IC tower in food processing wastewater treatment

Wastewater from the food processing industry contains a large amount of organic matter, suspended solids, and oils. Traditional treatment methods often face problems such as high energy consumption and long processing cycles. The IC tower (internal circulation anaerobic reactor), with its unique internal circulation structure and three-phase separation system, demonstrates technical adaptability in treating high-concentration organic wastewater. The core advantage of the IC tower lies in its internal circulation mechanism. Through the fluid movement of the internal rising and falling pipes, it achieves thorough mixing of sludge and wastewater, improving biodegradation efficiency. In food wastewater treatment, the IC tower can adapt to influent conditions with a wide range of COD concentrations, especially suitable for the dairy, meat processing, and brewing industries. Practice has shown that when treating oily wastewater, the IC tower can stably achieve a COD removal rate that meets emission standards by reasonably controlling the hydraulic retention time and organic load. In an actual engineering case, a large seasoning production enterprise used the IC tower as a pretreatment unit. The influent COD concentration ranged from 8000-12000mg/L, and after treatment by the IC tower, it was reduced to below 1500mg/L, significantly reducing the burden on the subsequent aerobic treatment unit. The operating data shows that the biogas yield of the IC tower is stable and can be used for energy recovery, further reducing treatment costs.

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2025

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The effectiveness of IC tower in treating high-concentration organic wastewater

The IC tower (internal circulation anaerobic reactor) is an important piece of equipment in modern wastewater treatment, demonstrating significant technical characteristics in treating high-concentration organic wastewater. Its unique internal circulation system enhances the contact efficiency between sludge and wastewater, making the organic matter degradation process more thorough and showing clear adaptability in treating industrial wastewater with a COD concentration exceeding 3000 mg/L. The treatment effect of this technology is mainly reflected in two dimensions: organic matter removal rate and biogas production. Actual operating data shows that in wastewater treatment for industries such as brewing and food processing, the IC tower usually maintains a high COD removal rate. The granular sludge formed inside the reactor has good settling performance, ensuring the stability of system operation. When the temperature is controlled around 35℃, the microbial activity reaches an optimal state, and the treatment effect is relatively ideal. In the process of treating high-concentration organic wastewater, the volumetric loading capacity of the IC tower is a key indicator that distinguishes it from traditional anaerobic processes. Due to its multi-stage reaction zone design and internal circulation flow pattern, the equipment can withstand high organic load shocks. Pharmaceutical wastewater treatment cases show that the system can still maintain stable operation when the influent COD fluctuates between 5000-8000 mg/L.

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2025

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07

Why are IC towers considered the "quality gatekeepers" of semiconductor packaging and testing plants?

In the back-end process of semiconductor manufacturing, the IC handler (integrated circuit testing and sorting equipment) plays a core role in verifying chip functions and screening for quality. Its working principle is to use a precision robotic arm to send wafers or packaged chips to the testing station, and use the probe card and tester to complete the electrical parameter measurement. Then, according to the test results, it automatically sorts out qualified products and defective products. This integrated "test-judgment-sorting" process makes it a decisive link in the quality control before the chip leaves the factory. From a technical perspective, the gatekeeping role of the IC handler is reflected in three dimensions: First, the contact testing scheme can simulate the actual working state of the chip and detect physical defects such as open circuits, short circuits, and leakage; second, the multi-station parallel testing architecture achieves the screening capacity of thousands of chips per unit time, matching the production capacity needs of the packaging and testing factory; more importantly, its test data is directly related to the yield statistics of the chip, providing key evidence for process improvement. Current mainstream equipment supports environmental temperature testing from -40℃ to 150℃, covering the reliability verification needs of different application scenarios such as consumer electronics and automotive electronics. In industrial practice, the testing standards of IC handlers are often more stringent than the terminal application conditions. Taking the case of a major packaging and testing factory as an example

04

2025

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07

Construction and debugging techniques for IC towers

As the core equipment of industrial wastewater treatment systems, the construction quality and commissioning level of the IC tower directly affect the treatment effect and operational stability. During the construction phase, special attention should be paid to the bearing capacity and level calibration of the foundation. The curing period of the concrete foundation should meet the design requirements, and the deviation of the embedded parts should be controlled within 3mm. During tower hoisting, a multi-point balanced force scheme is adopted to avoid local stress concentration leading to structural deformation. Pipeline connection is a key link in construction. Flexible joints are recommended for the inlet pipe to buffer hydraulic impact, and the water distributor installation should be coordinated with a laser level to ensure uniform distribution. The assembly of the three-phase separator must be strictly implemented according to the drawings, and the compression amount of the sealing elements should be kept within the technical parameters. In the anti-corrosion construction, after welding, penetration detection should be carried out, and the thickness of the epoxy coal tar coating should not be lower than the design value. The commissioning process is divided into two stages: clear water commissioning and load commissioning. During clear water commissioning, the water distribution uniformity is verified by adjusting the inlet flow rate, and the existence of short-circuiting is observed. For activated sludge inoculation, anaerobic granular sludge with good properties should be selected, and the inoculation amount is recommended to reach 30% of the effective volume. In the initial stage, the upward flow velocity is controlled within the range of 0.5-1.0 m/h, and the VFA/alkalinity ratio is monitored daily. If this value exceeds 0.3, it should be...

24

2025

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06

Highly efficient practices of IC tower in treating chemical fiber wastewater

The rapid development of the chemical fiber industry, while bringing economic benefits, also faces challenges in wastewater treatment. This type of wastewater has complex components, high organic matter concentration, and low biodegradability, making traditional treatment methods often insufficient. Against this backdrop, the IC tower (internal circulation anaerobic reactor) has gradually become the preferred solution in the chemical fiber wastewater treatment field due to its unique design and technological advantages. The core of the IC tower lies in its internal circulation structure and anaerobic biological treatment mechanism. The internal three-phase separator achieves efficient solid-liquid-gas separation, and the high-concentration sludge area at the bottom provides a stable environment for anaerobic microorganisms. The refractory organic matter in chemical fiber wastewater, such as polyester residues and dye intermediates, is gradually decomposed into methane and carbon dioxide under the action of anaerobic bacteria, while simultaneously reducing the chemical oxygen demand (COD). The internal circulation system enhances mass transfer efficiency through water self-circulation, avoids short-circuiting, and improves reaction rate and treatment load. The IC tower demonstrates multi-dimensional adaptability to the characteristics of chemical fiber wastewater. First, its high volumetric load capacity can cope with fluctuations in the concentration of organic matter in wastewater. Especially during water quality shocks, the system's stable operation is maintained by adjusting the influent flow rate and sludge reflux ratio. Second, the biogas produced by the anaerobic process can be recycled and utilized to achieve energy conversion and reduce the company's carbon emission costs.

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